Where Innovation Meets Tradition
A structured implementation of globally proven 3D concrete printing in Israel.
What is Laycon
It combines globally proven 3DCP technology with local engineering expertise and real construction experience.
Laycon delivers structures faster, with reduced labor dependency and improved cost control.
Laycon integrates directly into standard construction workflows, enabling builders, developers, and project owners to adopt industrial concrete construction, without changing how projects are planned.
The Technology Behind Laycon
Laycon uses automated 3D concrete printing to construct structural walls layer-by-layer.
It combines digital planning, automated construction equipment and optimized concrete materials adapted for Israeli building conditions.
Laycon includes:
• BIM-based structural planning.
• 3DCP technology.
• Concrete mix adapted to Israeli standards, climate, and local aggregates.
• Integrated reinforcement and structural engineering.
This allows the structural phase of construction to move from manual execution to controlled industrial production.
Cost & Material Efficiency
Traditional vs. Laycon 3DCP
Structural cost
Construction Waste
38% Lower
Structural Cost
Up to 80% Less
Construction Waste
"Industrialized concrete printing reduces material waste and improves cost efficiency."
How Laycon Works
From Digital Planning to a Complete Structure in Weeks
Laycon integrates automated concrete printing into a structured construction workflow that combines digital planning, industrial execution, and traditional finishing methods.
1.
BIM Structural Modeling
The project begins with a BIM (Building Information Modeling) process where the architectural and structural plans are translated into a digital construction model.
This model defines the structural geometry, engineering requirements, and printing path used during the automated construction process.
2.
Site Preparation & Foundations
Before printing begins, the site undergoes piling and foundation works according to the project’s structural engineering plan.
This stage includes:
• Ground preparation
• Piling
• Foundation casting
• Concrete slab casting
These steps ensure structural stability and alignment with the printed structure.
3.
Printer Deployment (On-Site or Off-Site)
Depending on the project type, Laycon can be deployed:
• On-site printing – the structure is printed directly on the construction site
• Off-site printing – structural elements are printed in a controlled environment and assembled on-site
This flexibility allows adaptation to different project conditions.
4.
Automated Concrete Printing
The structural walls are printed layer-by-layer using a specialized concrete mixture.
The mixture is adapted to Israeli standards, climate conditions, and local aggregates such as sand and gravel.
During the printing process, integration points for MEP systems (Mechanical, Electrical, and Plumbing) are incorporated into the structure.
5.
Roof Structure Installation
Once the printed structural walls are completed, the roof structure is installed.
Depending on the architectural design, this may include:
• Tiled roofs
• Wooden roof structures
• Metal or tin roofing systems
This stage seals the structure and prepares the building for interior works.
6.
Architectural Completion
Following the structural phase, finishing works proceed similarly to traditional construction.
This includes:
• Windows and doors
• Electrical and plumbing installation
• Interior finishes
• Flooring and exterior works
Engineering & Structural Science
Laycon’s process is driven by advanced material science and robotic precision.
We master the “Printability Window” to ensure the perfect balance between fluid pumpability and rapid structural stability during the print.
Technical performance features:
Material Rheology: Optimized for seamless flow and immediate build-up of layers.
Structural Strength: High-performance concrete achieving 40–70 MPa.
Topology Optimization: Advanced structural design that reduces material waste by 40%.
Industrial Speed: 87% faster structural completion than manual execution.
By optimizing these engineering benchmarks, we transition construction from manual labor to high-performance industrial production.
What Laycon Delivers
Faster Structural Execution
The concrete shell phase can be completed significantly faster than traditional methods.
Reduced Labor Dependency
Automated printing minimizes reliance on large on-site labor teams.
Cost Predictability
Industrial processes enable better planning and clearer cost forecasting.
Consistent Structural Quality
Automated layer placement improves dimensional accuracy and repeatability.
Lower Environmental Impact
Additive construction reduces material waste and improves resource efficiency.
Workforce Efficiency
Traditional vs. Laycon 3DCP
On-site Workers
Structural Productivity
75% Less
Workforce Required
2.4× Higher
Structural Output
"Automation reduces dependency on large construction crews and increases structural productivity."
Developed by Builders
Laycon was developed by Kap-Group, a construction and development firm led by Yohanan Kapelnikov, a civil engineering technologist and contractor.
The system was created from real on-site construction challenges, not from a research lab.
Kap-Group brings years of construction experience into the development and implementation of automated building technologies.
Ask Us Anything
What is 3D Concrete Printing (3DCP) and how does it work?
3D Concrete Printing (3DCP) is an advanced additive manufacturing method where a specialized concrete mixture is extruded through a robotic nozzle to build structures layer-by-layer. This process follows a precise digital 3D model, eliminating the need for traditional formwork and allowing for unprecedented architectural freedom.
What are the primary advantages of Laycon’s 3DCP technology over traditional
Our 3DCP technology offers three main advantages: Speed, Sustainability, and Precision. It reduces onsite labor by up to 80%, virtually eliminates material waste, and allows for complex geometric shapes that would be too expensive or impossible to create with traditional molds.
How do you ensure the structural integrity and strength of printed concrete?
Laycon uses high-performance, fine-aggregate mortar with specialized additives to ensure optimal rheology and interlayer bonding. Our printed elements often exceed the compressive strength of standard cast-in-place concrete, typically reaching between 40MPa to 70MPa depending on the specific mix design.
How is reinforcement integrated into 3D printed structures?
We utilize several reinforcement strategies depending on the project requirements: integrating alkali-resistant micro-fibers directly into the mix, inserting vertical steel reinforcement bars into printed cavities before grouting, or using horizontal mesh reinforcement between layers.
Is 3DCP concrete weather-resistant and durable?
Yes. 3DCP structures are designed to be highly durable and resistant to environmental factors. Because the material is denser than traditional concrete and has low porosity, it offers excellent resistance to freeze-thaw cycles and chemical erosion.
Apply for a Laycon Pilot Project
If you are a homeowner, developer, contractor, or investor interested in participating in projects, submit your details, and our team will contact you.